Fiber Filling
Stuffing 101: Quality Fiber for a Perfect Plush
At The Bear Factory, we take pride in offering premium fiber fill to ensure your plush creations are stuffed with care, comfort, and safety. Whether you’re using our Vortex Stuffing Machines or hand-stuffing your plush buddy, we provide two hypoallergenic and safety-tested options: virgin poly-fiber and our eco-friendly recycled poly-fiber. Both deliver the soft, huggable feel you expect, while meeting our strict quality and environmental standards.
Choosing the right Polyfiber Fill Length
2″ Virgin Fiber
Ideal for hand-stuffing, this thicker, more plush fiber creates a cozy, fuller feel for your plushies.
Our fiber fill comes in 28 lb. boxes, providing plenty of material for your stuffing experience. Yield Rate: 45-55 plushies (16” size), 90-110 plushies (8” size)
1.25″ Recycled Fiber
This Eco alternative is perfect for hand stuffing and can be used in stuffing machine if processed first, through a Vortex Hurricane Mulcher.
Our fiber fill comes in 28 lb. boxes, providing plenty of material for your stuffing experience. Yield Rate: 45-55 plushies (16” size), 90-110 plushies (8” size)
1.25″ Virgin Fiber
Perfectly suited for our Vortex Stuffing Machines, this shorter fiber length processes smoothly for fast and efficient stuffing.
Our fiber fill comes in 28 lb. boxes, providing plenty of material for your stuffing experience. Yield Rate: 45-55 plushies (16” size), 90-110 plushies (8” size)
Fiber Pack
Our Convenient Fiber Packs are pre-measured with the exact amount of hypoallergenic fiber for your Big Buddy (16”) or Little Buddy (8”). These packs make stuffing quick, easy, and mess-free, ensuring perfect plushness every time without the need for measuring.
Polyfiber 1 1/14 inch (1 box) 28 lbs. (For Machine Only)
In Stock
1 1/4″ Polyfil Fiber is meant for Machine Stuffing of your favorite Bears & Buddies. This virgin fiber is hypoallergenic and is of the highest quality you’ll find on the market. When machine stuffing, you’ll find this is fiber falls apart more easily which allow for quick processing and mulching of the fiber in your stuffing machine. This helps with allowing you to quickly refill your machine and get back to stuffing your plush in a timely manner.
Note: 28 lbs of 1 1/4″ Fiber will stuff between 45-55 16″ Plush Animals and 90-110 8″ Plush Animals.
SKU: PF25-1
16" Eco Stuffing Fiber Pack
BEST SELLER
Tariff Surcharge
In Stock
Restock Date: July 30, 2025
16″ Big Buddy Fiber Packs (eco) are now made using recycled polyfiber and the packaging is commercial compostable! You now have the freedom to enjoy stuffing your Bears and Buddies on the go with our individual Fiber Packs. Each 5oz pack has the perfect amount of fiber for you to stuff your plush animal full of love. Stuffing instructions on the back of the bag make it a breeze to stuff now or stuff later.
Full Case: 80 Units
SKU: 31002-Eco
Recycled Polyfiber 1 1/4 inch 28 lb. (Hand Stuffing Only)
In Stock
1 1/4″ Recycled Polyfil Fiber is meant for hand stuffing your favorite Bears & Buddies. This recycled product is hypo-allergenic, high quality, and great for the environment.
Note: 28 lbs of 1 1/4″ Recycled Fiber will stuff between 45-55 16″ Plush Animals and 90-110 8″ Plush Animals.
SKU: PF30-ECO
Increase Your Fiber Yield by 40%
with the Hurricane Mulching System
Maximize your fiber efficiency with our Hurricane Mulching System! This powerful system fluffs and conditions fiber, allowing you to increase your fiber yield by up to 40% without compromising the plush, soft feel of your stuffed creations. Perfect for high-volume operations, it helps you get more value from every box of fiber while maintaining the premium quality your customers love.
